Spreader Roller

THE QUANTUM LEAP in webspreading

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The EcoStrechRoll - a highly efficient spreader roller for media such as film, nonwoven, textile or paper

Walzenringe doppelt gestapelt.
Walzen doppelt aufgestellt. Walzen einfach aufgestellt.

The EcoStretchRoll (ESR) is an innovative spreader roller developed by the inventor of brush spreader rollers. Using patented precision rubber rings with individual spreading elements, the ESR enables improved and precise spreading without the need to use an engine for drive or adjusting the roller. Each rubber ring consists of independent spreading elements that react quickly to fabric pressure. The controlled movement towards the edge of the roller is achieved by a protected moulding of the spreader elements.

The ESR spreader roller combines the advantages of existing systems and enables reliable, gentle, wrinkle free spreading of film, nonwovens, textiles and paper under a wide range of conditions at speeds of up to 1.000 m/min and even materials < 5 µm / 8 g/m². The patented ESR spreader roller is ready for immediate use thanks to its simple installation on high-quality idler rollers.

Contact us for an individual consultation and discover how spreader rollers from DRECKSHAGE can optimise your industrial processes.

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The Spreader Roller for various applications

Plastics production and finishing

Film production and finishing

Efficient production and processing of films

Nonwovens

Nonwoven

Efficient production and processing of nonwovens

Paper production

Paper production

Efficient production and processing of paper

Textile industry

Textile industry

Efficient production and processing of textiles / fabrics

Spreader Rollers in action: Discover our YouTube videos

Welcome to our YouTube channel, where we bring the fascinating world of spreader and idler rollers to life. Click on the videos and see our spreader rollers for yourself.

Speaddating with roller production (German)

The Spreader Roller

Perfectly stretched (German)

VITO Irmen GmbH & Co. KG

Application example - Part 1

Application example - Part 2

Application example - Part 3

The 11 unbeatable advantages
of the spreader roller

Principle of operation

Principle of operation

1.400-2.800 independently operating individual spreader elements per meter of roll length.

Contact surface

Contact surface

Slightly curved, large contact surfaces ensure marking-free guidance without relative movement.

Wrap angle

Wrap angle

Full functionality at 8-180° wrap angle.

Web Tension

Web Tension

Between 10 and 750 N/mtr. roll length.

Web thickness

Web thickness

Spreads any material thickness > 4 µm and > 8 gr/m².

Multiple cutting

Multiple cutting

Applicable for multiple cuttings.

Web speed

Web speed

The EcoStretchRoll can be used up to 1.000 m/min. At the same time, it has a vibrationdamping effect and runs absolutely quietly.

Variants

Variants

The EcoStretchRoll is available in four diameters (60, 110, 130, 150 mm) and can be produced to customer specifications up to a maximum of 7.000 mm.

Material properties

Material properties

Wear-resistant, temperature- and ozone-resistant and FDA-approval on request.

Roll body

Roll body

Lightweight aluminum roll tubes with special geometry for high bending stiffness. Fast response due to low start-up weights and low inertia.

Assembly

Assembly

Each EcoStretchRoll is produced according to customer specifications and delivered ready for installation. It is ready for immediate use without external drive or adjustment.

Design your technical Roller

We always want to offer you the right solution for your requirements. From here you can go directly to the TraceParts website.

EcoStretchRoll

with a continuous shaft.

TraceParts

ESR Configurator

Configure your spreader roller
directly with our online configurator.

Online Configurator